Pareto analysis is used to judge frequency and importance of various items, e.g. faults, errors etc. The Pareto chart is based on ordering various items by their amount. The Pareto 80/20 rule says that 80% of problems is caused by 20% of causes. The rule has been found approximately valid in many practical situations. When expenditures or financial losses are known, the Pareto analysis can be performed on them as well.
Pareto Analysis - Pdf manual
Example:
Task: Classification of mechanical fault causes
Data:
Defect Cause |
Count |
Repair Cost |
Flange Packing |
40 |
5 |
Corrosion A |
3 |
60 |
Corrosion B |
35 |
20 |
Turn-cock |
14 |
130 |
Cover B |
5 |
52 |
Nuts |
62 |
13 |
Condenser |
21 |
28 |
Ball bearing H |
5 |
300 |
Ball bearing M |
17 |
220 |
Hose |
36 |
40 |
Output:
Pareto Chart |
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Task name : |
Pareto1 |
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Cost unit : |
USD |
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Occurrences |
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Causes |
Count |
Cost |
Occurrence ratio |
Cumulative ratio |
Cost per occur. |
Cost ratio |
Nuts |
62 |
13 |
26,05 |
26,05 |
806 |
7,17 |
Flange Packing |
40 |
5 |
16,81 |
42,86 |
200 |
1,78 |
Hose |
36 |
40 |
15,13 |
57,98 |
1440 |
12,82 |
Corrosion B |
35 |
20 |
14,71 |
72,69 |
700 |
6,23 |
Condenser |
21 |
28 |
8,82 |
81,51 |
588 |
5,23 |
Ball bearing M |
17 |
220 |
7,14 |
88,66 |
3740 |
33,29 |
Turn-cock |
14 |
130 |
5,88 |
94,54 |
1820 |
16,2 |
Ball bearing H |
5 |
300 |
2,1 |
96,64 |
1500 |
13,35 |
Cover B |
5 |
52 |
2,1 |
98,74 |
260 |
2,31 |
Corrosion A |
3 |
60 |
1,26 |
100 |
180 |
1,6 |
Total : |
238 |
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11234 |
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Cost |
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Causes |
Count |
Cost |
Occurrence ratio |
Cost per occur. |
Cost ratio |
Cumul. cost ratio |
Ball bearing M |
17 |
220 |
7,14 |
3740 |
33,29 |
33,29 |
Turn-cock |
14 |
130 |
5,88 |
1820 |
16,2 |
49,49 |
Ball bearing H |
5 |
300 |
2,1 |
1500 |
13,35 |
62,84 |
Hose |
36 |
40 |
15,13 |
1440 |
12,82 |
75,66 |
Nuts |
62 |
13 |
26,05 |
806 |
7,17 |
82,84 |
Corrosion B |
35 |
20 |
14,71 |
700 |
6,23 |
89,07 |
Condenser |
21 |
28 |
8,82 |
588 |
5,23 |
94,3 |
Cover B |
5 |
52 |
2,1 |
260 |
2,31 |
96,62 |
Flange Packing |
40 |
5 |
16,81 |
200 |
1,78 |
98,4 |
Corrosion A |
3 |
60 |
1,26 |
180 |
1,6 |
100 |
Total : |
238 |
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11234 |
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